Epichlorohydrin O-Rings: Properties, Applications & Selection Guide

What Are Epichlorohydrin O-Rings?
Epichlorohydrin O-rings are made from epichlorohydrin rubber (ECO), a synthetic elastomer known for its excellent resistance to fuels, oils, ozone, and aging. ECO rubber combines some of the best properties of nitrile and chloroprene, offering a unique balance of fuel resistance and low-temperature flexibility, making it ideal for automotive and industrial applications.
With its enhanced resistance to swelling in fuel mixtures and good mechanical stability, Epichlorohydrin O-rings are widely used in fuel systems, emission control systems, and automotive environments where both temperature and chemical resistance are critical.
Click here to contact our team of experts for more information & check availability. Alternatively call
+44 (0) 1420 474123
What are the Primary Applications for Epichlorohydrin O-Rings
Thanks to their exceptional resistance to fuels, mineral oils, ozone, and oxidative aging, Epichlorohydrin (ECO) O-rings are well-suited for a variety of demanding industrial and automotive applications. Their performance makes them a cost-effective yet high-performing solution in the following applications:
- Automotive Fuel Systems: Epichlorohydrin O-rings are widely used in fuel delivery and containment systems due to their excellent resistance to fuels and fuel additives, along with low swell characteristics.
- Emission Control Systems: Epichlorohydrin O-rings provide reliable sealing in evaporative emission control systems and other critical areas where fuel vapour resistance and thermal stability are essential.
- Industrial Hydraulic Systems: Epichlorohydrin rubber is compatible with a wide range of hydraulic fluids and lubricants. Their low compression set ensures long-term performance under constant pressure and mechanical movement.
- HVAC and Refrigeration: Certain grades of Epichlorohydrin rubber are compatible with refrigerants and compressor oils, making them useful in heating, ventilation, air conditioning (HVAC), and refrigeration systems. Their low-temperature flexibility and resistance to refrigerant oils allow for reliable sealing in fluctuating thermal environments.
- Oil & Gas Handling Equipment: Epichlorohydrin O-rings are used to seal equipment exposed to hydrocarbons, lubricants, and corrosive gases due their ability to resist chemical degradation and maintain flexibility in harsh field conditions.
- Pneumatic Systems: Pneumatic systems often operate under high cycling and require materials that resist cracking, ozone attack, and seal fatigue. Epichlorohydrin O-rings deliver durability and flexibility for compressed air systems used in manufacturing, robotics, and automation.

Key Advantages of Epichlorohydrin O-Rings
Epichlorohydrin (ECO) O-rings have an ability to withstand harsh fuels, fluctuating temperatures, and environmental degradation makes them an excellent choice for demanding sealing applications.
Excellent Resistance to Fuel and Mineral Oils
Epichlorohydrin O-rings exhibit superior resistance to gasoline, diesel, fuel blends, and mineral-based oils, making them ideal for fuel system and hydraulic applications, whilst maintaining its shape and sealing performance over time.
Good Low Temperature Flexibility
Epichlorohydrin remains flexible at low temperatures (Down to -6230/6221°C), outperforming many traditional elastomers in cold environments. This characteristic is crucial for applications where seals are exposed to sub-zero temperatures or thermal cycling.
Strong Resistance to Ozone, Weathering, and Oxidisation
Epichlorohydrin O-rings are naturally resistant to ozone, UV exposure, and oxidisation, making them highly durable for outdoor and high-ozone environments. This weathering resistance significantly extends the service life of seals in automotive components and outdoor enclosures.
Low Compression Set
Epichlorohydrin rubber has low compression set, meaning it maintains its shape and elasticity even under prolonged pressure and heat. This property ensures consistent sealing performance over time without flattening or hardening.
Broad Temperature Range
Epichlorohydrin O-rings are engineered to perform across a wide temperature range, typically from -6230/6221°C to +125°C, depending on the specific formulation. This makes them versatile enough to handle both extreme cold and moderately high temperatures without compromising elasticity or chemical resistance.
Selection Criteria for Epichlorohydrin O-Rings
When selecting a Epichlorohydrin O-ring, consider the following factors to ensure compatibility with your application:

Operating Temperature:
Epichlorohydrin O-rings are designed to perform in environments ranging from -6230/6221°C to +125°C, with some formulations tolerating intermittent higher temperatures. They are well-suited for automotive and industrial machinery.
Chemical Compatibility:
Epichlorohydrin rubber is resistant to fuels, petroleum oils, lubricants, and hydrocarbons, but may be less suitable for polar solvents, strong acids, or ketones.
Pressure and Compression Set:
Epichlorohydrin compounds offer low compression set and good dimensional stability under load, making them effective in static and dynamic sealing applications.
Environmental Exposure:
Epichlorohydrin exhibits strong resistance to ozone, aging, and environmental stress cracking, ensuring longevity in outdoor and chemically exposed environments.
Regulatory Compliance
For use in automotive or industrial systems, ensure that your Epichlorohydrin compound complies with OEM, SAE, or other relevant industry specifications.
CONTACT US
Ready to Learn More About How Polymax Can Support Your Business?
Reach out to us today on +44 (0) 1420 474 123 or email us at [email protected] . Explore our website for more information on our products, services, and quality policy.

Be First To Hear About New Products And Promotions Sign Up To Our Newsletter
SIGN UPTestimonials
“Great Service Great service, Great quality products, Cannot fault them from start to finish”
John Smith
“The service was outstanding delivery arrived next day despite selecting 2 to 4 day delivery. Great product and service. Highly recommend”
Mark Woalks
"A great company, easy to deal with. A rare experience nowadays. Well done"
